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Week 6 (July 10-14)

We continued to install wayside power rails for the other half of the track.  However, we were unable to finish the installation because we realized that there were some errors when measuring the small rectangular copper pieces that serve as the rail connectors at the joints.  As a result, many of the holes on the pieces had to be redrilled and new pieces had to be cut.  48V need to be provided to the wayside power rails.  We have not yet heard back from the manufacturer of the 48V LiFeO4 GMET TS116 batteries about why they are not outputting 48V.  A few weeks ago, we charged up both batteries using three SoloPower SFX1-I70 solar panels connected to an Anada PV60 charge controller.  We also charged it up using the IP53 48V-30A charger connected to an outlet.  Regardless of how the batteries were charged, we were unable to get an output of 48V.


Figure 1:  48V LiFeO4 GMET TS116 batteries. (Photo by Andrew Lu)

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Week 2 (June 12-16)

Several pairs of current collectors were available for us to use.  The current collectors are mounted on the bogie and used to pick up the electricity from the wayside power rails.  The current wayside power rails are made by hot-gluing and screwing copper rails into cut-open PVC pipes that serve as insulation.  However, this design of the power rails does not create a smooth enough power rail for the current collector to glide along.  The company that manufactured the current collectors, Kyec, also sells insulated copper rails that were made specifically for the Kyec current collectors to easily glide through.  However, due to the expensive cost and the great amount of time it would take for delivery, we decided to figure out a way to fix the existing power rails.  The main reason why the power rails are not smooth enough is because of how the copper rails are connected at the joints. Two copper rails are overlapped and a single screws holds both rails together, as shown in Figure 1.

Week 9 (July 31 - August 4)

One of the collector shoe guides have been built and installed to an end of the track.  The installed collector shoe guide is shown in Figure 1.  The collector shoes slide between the wheels and into the wayside power rails.  Wires connecting to the battery have also been installed to the rails.  Wires from the previous Wayside Power Team are reused.  The ends of the wires are repaired where needed and zip ties are used to keep the wires organized on the track.  A multimeter is placed at the other end of the rails to ensure that the transfer of electricity through the wayside power rails is successful.  We have also finished the final report this week. Figure 1:  Installed collector shoe guide. (Photo by Kevin Leong) Figure 2:  Fixing and organizing wires. (Photo by Kevin Leong)

Week 7 (July 17-21)

By the end of this week, all of the wayside power rails have been installed for the half-scale track.  Guides for the collector shoes need to be installed at the ends of the wayside power rails.  The purpose of a guide to gently feed a freely dangling pair of collector shoes back into a pair of wayside power rails.  This occurs during a track change, in which a pair of collector shoes derails from the wayside power rails on one side of the track.  Another pair of collector shoes needs to be guided back into the wayside power rails on the other track.  We brainstormed ideas for how the collector shoe guides should be made.  Tan was able for draw out a model of the guide using SolidWorks, as shown in Figure 1. Figure 1:  Model of a collector shoe guide. (Drawn by Tan Ho)